A:
In Lead Jump, reliability remain our main focus so as to ensure quality
products reach our customer. To achieve this claim, we invested
numerous of sophisticate equipment in our physical laboratory to
perform reliability test prior to shipment. Therefore, we're capable of
fulfilling reliability test in house base on IPC 650.
B:
Both inner and outer layer are 100% scanned by Automatic Optical Inspection equipment.
| Equipment Name | Capability | Reference Standard | Equipment Picture |
| TG Tester/ Differential Scanning Calorimetry | All FR4 base laminate | IPC-TM-650 2.4.24&25 |
 |
| Hot Oil Tester | Max. Temp.:280℃ Temp. fluctuation:±5℃ Tank Size:
L280xW180xH400 |
IPC-TM-650 2.4.6 |  |
| 4-wire tester | Max. size: V6L(5x) : 610*500mm V8L(1x) : 720*550mm Min. size: 76 x 76mm Test range: 0.4mΩ-3Ω Resolution: 0.01mΩ Max. speed: 120 hole |
IPC-6012B 3.8 Advantage: Capable of detecting PTH Quality. -Black hole. -PTH copper under specification. -Hole wall void. |
 |
| Cyclic Voltammeter Stripping | Plating Tank Brightener Analyze | As required |  |
| Thermal cycling chamber | Temperature range: - 65℃—150℃ |
IPC-TM-650 2.6.7.2tested method: 100 cycles , the change of resistance value is less than 10% |
 |
| Constant temperature and humidity chamber | Voltage range:0~110V Temperature range:-70~150℃ Humidity range:20~98%RH |
IPC-6012B 3.9.4 IPC-TM-650
2.6.3.1 |
 |
| Withstand high voltage tester | DC voltage(Max):6000VAC voltage(Max):5000V | IPC-6012B (500Vdc +15/-0 30S+3/-0)IPC-TM-650 item 2.5.7 |
 |
| High resistance tester | Testing range:104~1017 ohms | IPC-6012B 3.9.4IPC-TM-650
2.6.3, 2.5.10, |
 |
| XRF fluorescence spectrometer(EDX-720) | Element: Pb, Cd, Hg, Cr6+, Br, Cl. | RoHS directive IEC 62321
SJ/T 11363 SJ/T 11365 |
 |
| X-Ray surface Coating Tester | Thickness of Au, Ni, Ag, Sn, etc.Thin(Min):0.5u″ |
N/A |  |
| X-Y-Z dimension tester | Area (Max):600x500mm
Precision: ±0.005 mm |
IPC-6012B 3.4
IPC-TM-650 2.2.2 |
 |
| Ionic contamination tester | Area (Max):520x480mm | IPC-6012B 3.9 NaCl(Max):1.56mg/ cm2IPC-TM-650 2.3.25 |
 |
| Impedance tester | tested method: TDR (Time Domain Reflectometer)
Polar CITS800 |
IPC-6012B 3.11.6 IPC-TM-650- 2.5.5.7 |
 |
| Microscope | Hole wall Trace
Mag.:1000x Area(Max):2mm Capability(Min):1um |
IPC-TM-650 2.1.1 |  |
| Reflow Line | Length:4 mWidth (Max): 500mm
Temp. section:8 Temp. (Max): 300℃ |
IPC/JEDEC J-STD- 020D.1IPC-TM-650 2.6.20A |
 |
| Low resistance tester | Range:0.001mΩ~9999Ω | N/A |  |
| Tin oven (thermal shock/solderability ) | Maximum temperature:300℃ |
IPC-6012B 3.6.1 IPC-TM-650 2.6.8 IPC-TM-650 2.6.7.2 ANSI/J-STD-003 IPC-A-600G 5.1 IPC-6012B 3.3.6 IPC-TM-650 2.4.14 |
 |
| Ductility testing machine for copper foil | Testing width: 120 mm (Max.)Elongating space: 800 mm (Max.)Testing speed: 0.001~500 mm/min |
GB/T5230IPC-TM-650 2.4.18
IPC-4562 |
 |
| U-bond Tester | Bonding trace:1.25 mil (Min) |
IPC-6015 3.5 |  |
| Peel strength tester | Copper thickness:1/3oz,1/2oz, 1oz, 2oz, 3oz, 4oz
Trace length: 1inch |
IPC-CF-150 B1---- 5.87 lb/inch IPC-TM-650 2.4.8 |
 |
| Atomic absorption machine (AA machine) | Chemical analysis | As required |  |
| Electric constant temperature drying oven | Temp. fluctuation:±1℃ Chamber size:500X600X750mm |
IPC-TM-650 2.6.8 |  |
| Inner layer Automatic Optical Inspection (AOI) | One set in-line AOI Two sets of scanistor Eight sets of repair equipment Capability: 1.6 mil (Min)inspection: 100% |
IPC-600-G and base on customers' requirements |
 |
| Outer layer Automatic Optical Inspection (AOI) | One set in-line AOI Seven sets of scanister Twelve sets of repair equipment Capability: 1.6 mil (Min)inspection: 100% |
IPC-600-G and base on customers' requirements |  |